OPM (ORACLE PROCESS MANUFACTURING)

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GAYAKAVADA PAVAN KALYAN RAO

              OPM (ORACLE PROCESS MANUFACTURING)

                                        PRODUCT DEVELOPMENT

Oracle Process Manufacturing (OPM)

v Process Manufacturing is a Production of Goods in a Bulk Qty.

v Industries use thus method to Manufacture goods like foods and Beverages, chemicals and etc.

v OPM uses Recipes, Formula, Routings and Operations.

v Formula, Routing and Operations are Mapped to each other while creating Recipes

Modules that are Integrated with OPM

Ø Inventory

ü Set up organizations, Sub Inventories, Locators, Items, Unit of Measure types, Conversations

Ø Product Development

ü Setup Formula, Recipes, Operations, Routings

Ø Process Execution

ü Create Batches, Ingredients Picking, Batch Production, Batch completions

Ø Quality Management

ü Create Specifications, Test, Samples, Test Results

Ø Cost Management

ü Setup Item cost, Cost Rollup, Period End Processing

Ø Execution system for Process MFG

ü Viewing/Controlling Batch Records, Printing Labels

Oracle Inventory

Ø Set up organizations, sub inventories, locators, items, unit of measure types, units of measure, and picking rules. Refer to the Setting Up chapter for more information.

Ø Set up required profile options as described in the Oracle Inventory User's Guide.

Create a Master organization


Nav->Inv->setup->organization

And give the details as AND create a child org also

Here to make OPM – Org, enable Process Manufacturing

Then define control setups

Create sub inventories and define locators

NAV->INV->Org->Sub inventory

Now define UNIT OF MEASURE CLASSES(UOM)

NAV->INV->Setup->Org->Unit of Measure->Classes

Give the details as shown below. Then click on the Unit of Measure tab

Give the details as shown below and click on Conversions tab

Give the details as shown below

Now define a new value set for Item Categories

NAV->INV->Setup->Flexifields->Validation->sets

Now define the Categories sets

Set it as a Default Category

NAV->INV->Items->Category Sets

Now define Default Category Sets

NAV->INV->Categories->Default category sets

Now define an Item and Make sure to enable required check box in Process Manufacturing tab and give UOM

NAV->INV->Items->Master Items

Check whether item category is derived or not

Tools -> Category Assignments 

Now we have to Define few items like that

Product Development

Ø Set up Product Development parameters, formulas, recipes, operations, routings, activities, resources, and validity rules. Refer to Setting Up for more information.

Ø Set up the required profile options as described in the Oracle Process Manufacturing Product Development User's Guide.

Now let’s define classes for FORMULA, OPERATIONS and ROUTING

Now define FORMULA CLASSES

Go to Formulator Res -> Setup -> Formula Class

Now define PROCESS OPERATION CLASSES

Go to Process Engineer Res -> Setup -> Process Operation Classes

Now define the PROCESS ROUTING CLASSES

Go to Process Engineer Res -> Setup -> Process Routing Classes

Now let’s define Org parameters for Product Development

Nav->Product Development Security Manager Responsibility->organization->parameters

Give the details as shown in the below screen shots

FORMULA:

Ø Formulas are lists of ingredients and products with their associated quantities and processing instructions.

Ø In some case, we can refer to formula as a Process manufacturing list.

Ø Production batches are based on formulas defined in the product.

Now Let’s Define FORMULA

NAV->Formulator res -> Formula

Give the details as shown below

After defining the Item give the related Ingredients to the Item

Now change the status of the Formula

Action -> Change Status

Change status to Approved for General use

Ø New to make changes at any time, assuming you have security access. Default.

Ø Approved for Laboratory Use for use in laboratory batches and cost rollups for the laboratory.

Ø Approved for General Use for use in production batches.

Ø On Hold to specify the object cannot be used until the status is changed.

Ø Frozen to prevent any further changes to the object and any dependent data.

Ø Obsolete/Archived to specify the object can no longer be used unless the status is changed.



To see our Formula, click on Formula Workbench

RESOURCES

Resources are the assets to produce batches, including production equipment and employee labour

Now let’s define RESOURCES                 

NAV->Process Engineer Responsibility->Setup -> Generic Resource

Now define PROCESS PARAMETERS

Setup -> Process Parameters -> Define Parameters

Now Assign this Parameters to Resource

Go to Resource 

At same way we have to define another Resources



ACTIVITIES

Ø Activities are actions performed during production. Set up activities to divide a manufacturing process into logical breakpoints.

Ex: cooling, mixing

Now define Activities

Setup -> Activities


OPERATIONS:

Ø Operations are a combination of one or more activities performed in a production batch and the resources used to perform those activities.

Now define OPERATIONS

NAV->Process Engineer -> Process Operations

Under Operations We give our Activities

Now Change Status to Approved for general use

PROCESS ROUTING

·        A Routing is a sequenced set of operations performed to complete a production batch.

·        The operations are presented in a series of steps that organize the operations into an orderly set of activities that have individual resources associated to them.

Now Let’s define ROUTING

NAV->Process Engineer -> Process Routing

Give the Operations

Now change the status

Now go to the Workbench and see the status of the Routing

Now click on the Designer tab for checking the routing

RECIPE

Ø Recipes standardize the structure of all information that describes production of one or more products.

Ø They are linked using a recipe and its validity rules.

Now let’s Define the RECIPE

NAV-> Formulator responsibility -> Recipe

Now click on Validity Rules tab to define the VALIDITY RULE

VALIDITY RULE

Ø It provides a combination of a quantity of material and an effective date used by production, planning, costing, or technical operations in one are more specified organizations.


After entering required details change the status

To view Recipe Summary, go to Formulator Workbench

PRODUCT EXECUTION

Go to Production Supervisor responsibility

Go to Setup -> Parameters

In Document Numbering tab give the required data

Now we’ll create a Production Batch

Go to Production Supervisor -> Create Document

Select Document type and In Total Input tab enter the required data

To view our Batch, go to Workbench and View

Now we do Release for the Batch

Go to Batch Detail give document number and find

Here click on Actions -> Release - OK

Then the Status changes to WIP

Now click on the steps tab

Now we Release Step click on Actions – Release Step

Repeat the same process for all Steps

Now we can see the step status is chanced to WIP

Now Transact Material click on Transact tab

Select Item and Enable Transact, give Sub-Inv, Qty then click on Transact

Repeat the same process for all Items     

Now Enter Process Material click on Steps

then select the line and click on Activities

Select the line and click on Resources

Now select the line and click on Process Parameters

Here enter the Actual Value and Save

Now Complete Batch click Actions – Complete - Ok

Now we can see status as Completed

Now Close Batch click on Actions – Close - OK

To view our Batch, go to Workbench and view


                                                                       GAYAKAVADA PAVAN KALYAN RAO





























 








 











 

 


 








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